Orion 200i Pulse Arc Welder - For those that want it all!

The Most Capable Orion Pulse Arc Jewelry Welder is Ready for Your Shop!

For those that want it all, the Orion 200i is the most advanced, most powerful pulse arc welder for jewelry. With energy control, the Orion 200i's digital features are unparalleled, allowing 0.1 joule increments in energy, agitation control,

Sunstone’s Orion 200i Welder Provides:

• 10" Color Touchscreen Simplicity. Control all Orion 200i features using your finger—no clumsy, analog knobs!
• Digital Energy Control. Choose how you want energy delivered to your workpiece for better creative control. The Orion 200i delivers the most advanced energy controls, including ignition, agitation, waveform, and weld length control.
• Broad Power Range Precision. Dial the power down or up, in five-hundredths of a Joule increments, from 0.15 to 200.
• Advanced Agitation Control. Set agitation slope type, the percentage of the weld to receive agitation, the frequency (Hz), and the duty cycle—you'll find a successful welding solution for nearly any workpiece!
• Multiple Weld Speeds. For joint sealing, choose to weld as fast as one weld every five seconds.
• Weld Schedule Storage. When you find just the right weld schedule (the mix of energy, agitation, and weld length) for a particular application, you can save it for future use.
• Advanced Argon Controls. Fine tune the flow of argon with volume and timing controls.
• Multiple Weld Speeds. For joint sealing, choose to weld as fast as one weld every five seconds.
• On-board Tutorial Videos. Finding welding help has never been easier. The Orion 200i contains numerous how-to video tutorials, the user's guide, and other important documentation.
• 3-Year Manufacturer's Warranty. Proudly made in the USA by a dedicated, highly trained team of professionals—we stand behind our welders!
• Optional VIP "Forever Warranty". When you join the Sunstone Circle your 200i is protected for as long as you remain a member! Call for details.

Sunstone's Orion 200i boasts a power potential of up to 200 joules of pulse-arc weld energy. While powerful, the 200i is perfect for low power needs as well—yielding as little as 0.15 joules of energy. Even with such a large range in power, full control is maintained as the 200i is adjustable in 0.05 joule increments. 

The 200i Welding System is packed with features to give you more control, more capability, and a simpler welding process. The 200i is the most advanced and capable pulse arc welder in the world, sporting the widest range of power options, the most advanced features, and the most customizable welds.

How Does it Work?

Pulse Arc welding uses electrical energy to create a plasma discharge.  The high-temperature plasma, in turn, melts metal in a small spot. This process takes place in milliseconds. The process is clean and very controllable – perfect for intricate and minute welding applications on precious and non-precious metals!. Filler metal can also be added to build up joints and create strong and reliable weld “beads”, or weld seams.

The Orion 200i is a pulse arc welder and a capacitive discharge resistance welder in one. This combination of abilities allows for infinite creative possibilities.  In its "Arc Mode" (pulse arc welding), the 200i can be used to perform permanent welds, add metal, and do a variety of other amazing and time-saving applications. In its "Tack Mode" (capacitive discharge resistance welding), the 200i can be used to temporarily position parts before welding or soldering.

Product Specifications

200i User Manual

200i Data Sheet

Certified Safe!

Most Orion micro welders are ETL and CE certified now or in the process of becoming certified.  ETL certification includes ASME, ASTM, ANSI, CSA, NFPA, NOM, NSF, and UL testing. 

Made in the USA Quality

All Orion micro welders are proudly made in the USA. When you purchase an Orion micro welder you can be confident of welder quality and safety—and support American workers.

Friendly US-Based Customer Service

Help is just a phone call away! In minutes you'll be speaking with a US-based, native-English speaking and experienced customer service representative ready to solve your welding challenges. Call or text +1 801-658-0015. Our customers love our products but they rave about our service!

A Brand You Can Trust

Sunstone has been manufacturing micro welders for more than fifteen years! We're constantly making improvements and adjustments to our customers' benefit. When you choose an Orion micro welder you can be confident in quality, safety, and reliability.

Continuously Improving to Serve You

As a certified ISO 9000/2015 organization, Sunstone is continuously improving processes and procedures that result in higher quality and the absolute best customer service.

Sunstone's training team is ready to help you master the Orion 200i for any particular application, like permanent jewelry, Visit our Training Page to learn more.

Return Goods Policy

Seller’s products may be returned to Seller for credit within thirty (30) days of the shipment subject to the following conditions.

Sunstone offers a 30-day return policy on all products. Before sending a product back please contact Sunstone to receive an RMA number. The RMA number should appear clearly on the outside of the package. Customers are refunded via check. Please note that a 10% restocking fee will apply to all returns. A 30% restocking fee will apply to all 3rd party products (laser welders, laser engravers, PW - AC Welders, and AVIO products). Additionally, all 3rd party products must be insured when sent back to Sunstone at the buyer’s expense. In some cases, a merchant fee may apply. Equipment damaged by improper use or insufficient shipping precautions will be charged additional fees.

*DADO Laser Welder – No cash refunds available for the dado laser welder. However, The Dado Laser Welder may be returned within 30 days for credit towards another Orion or Sunstone product.

*Argon tanks have a $35 restocking fee, the tank must be emptied and left open with the protective cap put in place. All hazardous material and compressed gas stickers need to be removed from the packaging as the empty cylinder is not hazardous and doesn't contain compressed gas.

*Refunds will not be issued for services that have already been rendered such as shipping, calibration, or trainings.